From PLC architecture to plant-wide SCADA, robotics integration to digital twins — Orgenis builds the control layer that turns raw machinery into self-aware, high-yield production.
A vertically integrated practice covering control engineering, software, electrical design, and field commissioning. Seven disciplines, one accountability.
End-to-end control system design: I/O planning, network topology, redundancy, alarm management, and historian — built to survive the next two decades of your facility.
Six-axis arms, cobots, AMRs — calibrated, safety-certified, and tied into your MES.
OEE, traceability, batch records, and ISA-95 alignment.
SIL-2 / SIL-3 functional safety per IEC 61508.
Stream live plant telemetry into a physics-aware simulation. Detect drift before it becomes downtime.
UL 508A panel engineering coordinated from Denver, CO. EPLAN documentation included.
IEC 62443 zoning, network segmentation, and OT/IT bridging.
Heavy process and discrete manufacturing — wherever uptime is measured in millions per hour and the consequences of failure are physical.
A four-stage commissioning model refined across 312 line builds. Fixed milestones, signed acceptance, no surprises.
On-site discovery, P&ID review, control narrative, and a written FDS your operators actually understand.
PLC code, HMI, panel fabrication, and electrical drawings — all version-controlled, all peer-reviewed.
Factory acceptance in our test bay before a single screw turns on your floor. SAT and operator training on-site.
24/7 remote support, quarterly OEE reviews, and a continuous-improvement backlog jointly owned with your team.
Four of the more interesting problems we've been trusted with. Names anonymized where contracts demand; numbers verified by client engineering.
Replaced batch-based control with continuous-flow PLC architecture, integrated with EBR and 21 CFR Part 11 audit trails. Commissioned in 14 weeks.
Coordinated 84 robotic stations, 14 km of conveyor, and a 6,000-channel formation system into a single MES backbone.
Migrated a 30-year-old distributed control system and SIL-3 safety logic to modern hardware over a 72-hour planned outage. Zero unplanned downtime since.
Unified telemetry from 87 turbines across two farms into a single operations dashboard with vibration-based gearbox failure prediction.
We are vendor-pragmatic, not vendor-loyal. Below: the platforms our engineers are certified on, and the standards we deliver against.
Orgenis didn't just write the PLC code. They re-thought the whole production philosophy — and the line has run for 18 months without a single unplanned stop.
Book a 30-minute discovery call with a senior controls engineer. No SDR, no qualifying script — just a working session on what you're trying to fix.
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