From PLC architecture to plant-wide SCADA, sensor integration to AI-ready data acquisition — Orgenis builds the control and analytics layer that turns raw machinery into measurable, anomaly-aware production.
We support the people closest to production: the teams responsible for keeping machines running, sensor data trustworthy, anomalies visible, and controls changes accountable.
Controls support for upgrades, commissioning, process changes, sensor integration, and equipment reliability work.
Practical troubleshooting, panel documentation, HMI cleanup, and anomaly visibility improvements.
PLC, SCADA, MES, and data acquisition work for production lines that need cleaner signals and better decisions.
Controls architecture, machine integration, telemetry pipelines, startup support, and handoff documentation.
Current work spans Arizona, Colorado, Oklahoma, Illinois, Wisconsin, North Carolina, and Florida, following controls problems across the US: data capture, sensor integration, analytics, commissioning, and uptime.
Arizona
Colorado
Oklahoma
Illinois and Wisconsin
North Carolina and Florida
A vertically integrated practice covering control engineering, software, electrical design, sensor networks, data acquisition, analytics, and field commissioning. One accountability from signal to insight.
End-to-end control and data system design: I/O planning, sensor mapping, network topology, historian strategy, and AI-ready telemetry pipelines.
Six-axis arms, cobots, AMRs — calibrated, safety-reviewed, and tied into MES, sensors, and production analytics.
OEE, traceability, batch records, dashboards, and ISA-95 alignment for AI-ready operations.
SIL-2 / SIL-3 functional safety per IEC 61508.
Stream live plant telemetry into analytics workflows that detect drift, flag abnormal behavior, and turn sensor data into maintenance signals.
Panel engineering, field instrumentation, signal conditioning, and documentation for US industrial facilities.
IEC 62443-aware zoning, network segmentation, and OT/IT bridges for secure analytics pipelines.
Heavy process and discrete manufacturing — wherever uptime is measured in millions per hour and the consequences of failure are physical.
A four-stage commissioning model refined across 50 completed projects. Fixed milestones, signed acceptance, no surprises.
On-site discovery, P&ID review, control narrative, and a written FDS your operators actually understand.
PLC code, HMI, panel fabrication, and electrical drawings — all version-controlled, all peer-reviewed.
Factory acceptance in our test bay before a single screw turns on your floor. SAT and operator training on-site.
24/7 remote support, quarterly OEE reviews, and a continuous-improvement backlog jointly owned with your team.
Representative engagement patterns across controls, data acquisition, analytics, and commissioning work. Details are summarized to show the kinds of industrial problems we take on.
Replaced batch-based control with continuous-flow PLC architecture, integrated with EBR and 21 CFR Part 11 audit trails. Commissioned in 14 weeks.
Coordinated 84 robotic stations, 14 km of conveyor, and a 6,000-channel formation system into a single MES backbone.
Migrated a 30-year-old distributed control system and SIL-3 safety logic to modern hardware over a 72-hour planned outage. Zero unplanned downtime since.
Unified telemetry from 87 turbines across two farms into a single operations dashboard with vibration-based gearbox failure prediction.
We are vendor-pragmatic, not vendor-loyal. Below: the platforms our engineers work with, and the standards we design around.
The work is not just code. It is signal quality, operator trust, and a control layer that gives teams better decisions before downtime starts.
Book a 30-minute discovery call with a senior controls engineer. We can map the sensors, PLCs, historians, and analytics path needed to make anomaly detection practical.
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