From PLC architecture to plant-wide SCADA, robotics integration to digital twins — Orgenis builds the control layer that turns raw machinery into self-aware, high-yield production.
We support the people closest to production: the teams responsible for keeping machines running, data visible, and controls changes accountable.
Controls support for upgrades, commissioning, process changes, and equipment reliability work.
Practical troubleshooting, panel documentation, HMI cleanup, and fault visibility improvements.
PLC, SCADA, and MES work for production lines that need more uptime and clearer operational data.
Controls architecture, machine integration, startup support, and handoff documentation.
A vertically integrated practice covering control engineering, software, electrical design, and field commissioning. Seven disciplines, one accountability.
End-to-end control system design: I/O planning, network topology, redundancy, alarm management, and historian — built to survive the next two decades of your facility.
Six-axis arms, cobots, AMRs — calibrated, safety-reviewed, and tied into your MES.
OEE, traceability, batch records, and ISA-95 alignment.
SIL-2 / SIL-3 functional safety per IEC 61508.
Stream live plant telemetry into a physics-aware simulation. Detect drift before it becomes downtime.
UL 508A panel engineering coordinated from Denver, CO. EPLAN documentation included.
IEC 62443 zoning, network segmentation, and OT/IT bridging.
Heavy process and discrete manufacturing — wherever uptime is measured in millions per hour and the consequences of failure are physical.
A four-stage commissioning model refined across 50 completed projects. Fixed milestones, signed acceptance, no surprises.
On-site discovery, P&ID review, control narrative, and a written FDS your operators actually understand.
PLC code, HMI, panel fabrication, and electrical drawings — all version-controlled, all peer-reviewed.
Factory acceptance in our test bay before a single screw turns on your floor. SAT and operator training on-site.
24/7 remote support, quarterly OEE reviews, and a continuous-improvement backlog jointly owned with your team.
Four of the more interesting problems we've been trusted with. Names anonymized where contracts demand; numbers verified by client engineering.
Replaced batch-based control with continuous-flow PLC architecture, integrated with EBR and 21 CFR Part 11 audit trails. Commissioned in 14 weeks.
Coordinated 84 robotic stations, 14 km of conveyor, and a 6,000-channel formation system into a single MES backbone.
Migrated a 30-year-old distributed control system and SIL-3 safety logic to modern hardware over a 72-hour planned outage. Zero unplanned downtime since.
Unified telemetry from 87 turbines across two farms into a single operations dashboard with vibration-based gearbox failure prediction.
We are vendor-pragmatic, not vendor-loyal. Below: the platforms our engineers work with, and the standards we design around.
Orgenis didn't just write the PLC code. They re-thought the whole production philosophy — and the line has run for 18 months without a single unplanned stop.
Book a 30-minute discovery call with a senior controls engineer. No SDR, no qualifying script — just a working session on what you're trying to fix.
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